well over

successful projects

over

years of experience

well over

tools

Our references

Audi // BMW // Brose Fahrzeugteile // Daimler Truck // Geiger Automotive // Grupo Antolin // HBPO // Magna // MAN // Mercedes Benz AG // Plastic Omnium // Porsche AG // Rehau // Röchling Automotiv // SEAT // SMP // Valeo // Volkswagen // Wirthwein // Woco

and many more

Our
technical
expertise

Tools for the cars of tomorrow. When it comes to 1:1 parts for prototypes or ready-to-install and precisely fitting small series parts, speed, flexibility and manufacturing experience are required. Small series of cars in particular are usually top-quality products for extremely demanding customers. There is no alternative to top quality and reliability. WOLPERT Modell- und Formenbau GmbH is your exclusive development and manufacturing partner.

 

Prototype and
series tools

Our prototype and series tools set standards in the automotive industry. Using the latest technologies and maximum precision, we develop tools that function reliably and efficiently both in the prototype phase and in series production. Our many years of experience and our in-depth understanding of the requirements of the industry guarantee you innovative solutions that optimize your production processes and bring your products to market faster.

Project Management & Engineering

Effective project management is the key to success in the tool and mold making industry. At Wolpert Modell- und Formenbau GmbH, we attach great importance to structured and transparent project management. Our experts coordinate all steps, from the concept phase to the final delivery, and ensure that schedules are adhered to and quality standards are met. This means you receive tailor-made solutions that meet your exact requirements.

Services

 

Our services offer you comprehensive support in all areas of production and quality assurance. With our many years of experience and state-of-the-art technology, we ensure that your projects are realized efficiently and reliably from planning to implementation. Our experts are at your side at every stage to develop tailor-made solutions that meet your requirements and bring your products to market readiness.

PROTOTYPES IN SERIES PRODUCTION QUALITY

Experience production-grade-prototypes - precise, reliable and ready for the future of the automotive industry

Tool- and Mold Making

Production of Prototype and Small Series Tools

The production of prototype and small series tools requires maximum precision and flexibility. Our specialized teams use state-of-the-art technologies to develop tailor-made solutions that meet your specific requirements. From the initial idea to the finished tool, we support you with our comprehensive expertise and guarantee the highest quality and reliability.

Production of Prototypes, Small and Special Series

We are at your side as a competent partner in the production of prototypes, small series and special series. We offer you innovative manufacturing techniques and flexible production capacities to implement your projects efficiently and on time. Whether one-off or small series, our solutions are always tailored to your individual requirements.

Assemblies

Our assemblies are characterized by maximum precision and reliability. We combine individual parts into complex assemblies and ensure that all components fit together perfectly. We use state-of-the-art assembly techniques and comprehensive quality controls to deliver an end product that exceeds your expectations.

Final Assembly and Pre-Assembly

We focus on precision and efficiency in final assembly and pre-assembly. Our experienced employees ensure that all components are correctly assembled and functional. Through structured processes and the use of state-of-the-art technologies, we guarantee the highest quality and on-time completion.

Multicomponent Tools

and Parts

Our multi-component tools and parts offer you a wide range of applications and maximum precision. We develop and manufacture complex tools that combine several materials and components in a single production step. This results in innovative solutions that make your production processes more efficient and economical.

GID-, LFI-, Hybrid- and Individual Parts

When manufacturing GID, LFI, hybrid- and individual parts, we rely on state-of-the-art technologies and maximum precision. Our customized solutions meet even the most demanding requirements and offer you maximum flexibility and quality. You can rely on our experience and expertise for your individual projects.

Organosheet-Technology

Organic sheet technology is revolutionizing lightweight construction in the automotive industry. Our specialized processes enable the production of high-strength and lightweight components that can be used in both prototype and series production. With our expertise in the processing of organic sheets, we offer you innovative solutions for your lightweight construction projects.

Innovative Solutions

Our engineers and technicians develop creative and unconventional solutions that are tailored to your specific requirements.

Quality and Flexibility

Through our customer-oriented thinking and actions, we secure long-term partnerships and inspire with outstanding services.

Experience and Know-How

With a team of experienced engineers, technicians and mold makers, we offer comprehensive expertise in the most diverse areas of production and design.

Process Reliability and Efficiency

We cover the entire process from development to series production and guarantee well thought-out and production-ready designs that are delivered just-in-time.

Cross-Project
Procurement Service

Our cross-project procurement service offers you a comprehensive service from a single source. We coordinate the procurement of all required materials and components and ensure that your projects are completed on time and cost-effectively. Benefit from our experience and our network for your procurement processes.

CAD/CAM-Programming

In CAM/CAD-Programming, we rely on state-of-the-art software solutions and highly qualified employees. We create precise and efficient programs for your manufacturing processes that ensure optimum use of your machines. This enables us to achieve the highest quality and efficiency in the production of your tools and components.

Moldflow Analysis

Our Moldflow analysis service offers precise simulations of the injection moulding process to optimize the quality and efficiency of your plastic components. Using state-of-the-art software, we analyze the material flow, identify potential weak points and provide you with valuable insights to improve your tools and processes. This enables you to reduce cycle times, cut material costs and increase product quality. You can rely on our expertise to successfully support your projects from the concept phase through to series production.

Our
services

As an experienced model and mold maker, we offer you a comprehensive range of services covering all phases of product development and production. Our expertise ranges from the production of high-quality prototypes and series parts to the precise measurement and testing of your components and support with the optimization of your projects.

In our plastics technology centre, we can carry out test days for you to optimize your projects and ensure that they meet the highest quality standards. Thanks to our comprehensive options for supporting and optimizing your components right from the development phase, we accompany you every step of the way - from the initial idea to successful implementation.

Component Assembly / Module Formation (ZSB)

We not only manufacture individual parts and small series, but also complete them as modules. Our aim is to supply you with complete assemblies close to series production, including electronic components, sensors and other add-on parts in any surface (painted, chrome-plated, coated, laminated, leathered, etc.) as a foamed, welded or customized service. Changes and possible adaptations are identified together with our customers on site and can be implemented directly for the next parts. Take advantage of our many years of experience and the know-how of our experts at WOLPERT GmbH. We are at your disposal for an initial consultation. Please use our contact form or call us directly!

Test Days in Our Plastics Technology Center

Different materials, sizes, weights, environmental requirements, etc. are placing increasing demands on our prototypes. In order to be able to test these different special requirements in near-series quality, we offer our customers the option of renting machine days from us. This means that you have the opportunity to test the different requirements for the parts in a live environment. Take advantage of the opportunity to rent test days on an ENGEL 4000t injection molding machine, for example, which is hardly available in Germany, for the perfect finish of your products. Talk to us!

Contract Manufacturing

We offer to produce small series up to an annual quantity of 10,000 parts for you on our systems by agreement!

5-axis CNC machining of workpieces up to 6x3m in size and 20 tons in weight to the highest standards!

Development & Optimization

You do not have the necessary expertise to be able to guarantee an assessment of feasibility? You don't know whether the planned designs can be implemented in practice? Do you lack the necessary specialist staff? No problem, we at WOLPERT GMBH are at your disposal with a large number of experts to solve any problem! Our support is multifaceted. Completeness checks, improvements to your development/designs, detection of errors, etc. are just a few examples in this context. Please contact us or use our contact form!

 

Component Measurement Incl. Test Report Generation

Do your components need to be checked or measured separately? No problem - in addition to a standard red/green comparison, we also offer special measurement methods such as 3D component measurement, tactile measurement, scanning, etc. Our high-tech measuring device from FARO will be happy to support you with your requirements. Talk to us or use our contact form.

 

STL-, SLS-, SLA- and FDM- Parts

Our STL-, SLS-, SLA- and FDM-parts set new standards in prototype production. We use these additive manufacturing processes to create complex geometries and functional components in the shortest possible time. This allows you to test and optimize your ideas quickly and cost-effectively. Rely on our experience and state-of-the-art technology for your projects. Do your components need to be checked or measured separately? No problem - in addition to a standard red/green comparison, we also offer special measurement methods such as 3D component measurement, tactile measurement, scanning, etc. Our high-tech measuring device from FARO will be happy to support you with your requirements. Talk to us or use our contact form.

 

PU-, Thermoformed- and Laminate Parts

PU- thermoformed- and laminate parts have become an integral part of modern production. We offer you customized solutions that impress with their high precision and durability. Our innovative production techniques enable us to manufacture components that precisely meet your specific requirements.

Sampling

Tool testing, sampling or even small series production on state-of-the-art 1K- and 2K- plastic processing machines from 95 - 4,000t clamping force and up to 13kg molded part weight

 

Product Portfolio

Bumper

Air Ducts

Glove Box ZSB

Door Carrier Parts

Bumper

Charging and Refueling Modules 2K

Reinforcing Parts

E-Mobility

Hybrid Parts

Structural Parts

Structural Parts

3K-Tools

Contact

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    Careers at the Wolpert Gruppe – Develop Your Potential with Us!

    Discover exciting career prospects in a diverse company: The Wolpert Group not only offers you jobs in a wide range of areas from industry to services, but also first-class training programs and partnerships for dual study courses. Our team consists of dedicated professionals who work together on innovative projects and shape the future of the industry.

    Visit our job portal to find out how you can become part of our dynamic team. We are looking for talented and motivated people who want to develop their skills in an inspiring environment. Whether you are at the beginning of your career, already have experience or are looking for new challenges, the Wolpert Group offers you the opportunity to achieve your professional goals.

    We Are Part of the Wolpert Gruppe

    Get to Know Us!
    Shaping the Future

    wolpert-gruppe.de +49 7946 / 91 15 0 [email protected]
    Ferdinand-Porsche-Straße 6, Schmalbachstraße 26
    74626 Bretzfeld-Schwabbach
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